Food safety has come a long way in recent years. Manufacturers now use advanced cleaning agents, improved control systems, and quick diagnostic tools. However, one major problem remains: pathogen persistence.
Pathogen persistence is a tough challenge. Even with modern sanitation practices, harmful microorganisms like Listeria monocytogenes, Salmonella, and Shiga toxin-producing E. coli can still be found in food processing environments. These germs can survive despite proper protocols in place. Their ability to endure is a major concern for food safety leaders today.
Experts point out that persistence isn’t just about sanitation. It involves a mix of environmental factors and structural issues that allow pathogens to thrive. A recent EFSA report from 2024 identifies problems like weak hygiene barriers and poorly designed equipment as key contributors. This shows that addressing persistence requires more than just cleaning—understanding where and how these pathogens survive is essential.
One big player in pathogen persistence is biofilms. These are tough communities of microorganisms that stick to surfaces and form protective layers. Biofilms can make it hard for sanitizers to work effectively. A 2025 study found that standard sanitizers typically reduce biofilm bacteria by only 2.9 log units, which is often not enough to eliminate the problem entirely.
Pathogen persistence is not only a biological issue. It’s often tied to structural shortcomings in food processing plants. Areas that are hard to clean, like drains and equipment seals, can harbor pathogens. Over time, these spots can lead to repeated contamination. Manufacturers need to focus on hygienic plant design to minimize these hidden risks.
The consequences of pathogen persistence can be severe. Outbreaks can spread quickly, affecting large numbers of people. A notable case involved a Listeria monocytogenes outbreak linked to ready-to-eat pasta. This outbreak resulted in six deaths across 18 states. Investigators used whole genome sequencing to trace the bacteria back to a California supplier. This technique, which maps genetic similarities, has become crucial for tracking outbreaks and understanding where pathogens persist.
In Europe, listeriosis has become the leading cause of hospitalizations and deaths from foodborne illnesses, as reported by the EFSA in 2024. The risks associated with persistent pathogens underline the importance of continuous monitoring and innovative detection methods.
New technologies are also on the rise. For example, the PATH-SAFE program in the UK uses large-scale genomic sequencing to enhance food safety monitoring. This represents a shift toward data-driven responses in food safety systems.
Research is ongoing into new methods to combat persistence. Some studies suggest that plant-based compounds might enhance the effects of blue light on Listeria, indicating a move away from traditional chemical sanitizers. This interdisciplinary approach to research is key in finding better ways to disrupt biofilms and improve food safety.
In conclusion, understanding and addressing pathogen persistence is crucial for modern food safety strategies. By examining both biological and structural factors, food manufacturers can build safer systems and minimize risks. Emphasizing proper design, sanitation validation, and robust monitoring is essential in maintaining food safety in our increasingly complex food supply chain.

